RM3090E _59 Vehicle Exterior _008794 DOOR / HATCH _0049528 BACK DOOR SUPPORT A

DOOR / HATCH  BACK DOOR SUPPORT  INSTALLATION  


PROCEDURE

Hide 68948 1.INSTALL BACK DOOR DAMPER STAY LOWER BRACKET LH

a.

When replacing the back door stay bolt with a new one:

i.

Clean the threaded portion on the vehicle body with non-residue solvent.



b.

When reusing the back door stay bolt:

i.

Clean the threaded portion on the vehicle body with non-residue solvent.


ii.

Apply adhesive to the threads of the 2 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent




c.
B338204
2.271,0.771 2.479,0.979 0.208,0.208 10 (1) 0.948,1.854 1.167,2.063 0.219,0.208 10 (2)
(1)
(2)

Temporarily install the back door damper stay lower bracket LH.


d.

Tighten the 2 bolts to install the back door damper stay lower bracket LH.

HINT:

Tighten the 2 bolts in the order shown in the illustration.


Torque:
7.5 N*m (76 kgf*cm, 66 in.*lbf)


Hide 68947 2.INSTALL BACK DOOR DAMPER STAY LOWER BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 68946 3.INSTALL BACK DOOR DAMPER STAY UPPER BRACKET LH

a.

When replacing the back door stay bolt with a new one:

i.

Clean the threaded portion on the vehicle body with non-residue solvent.



b.

When reusing the back door stay bolt:

i.

Clean the threaded portion on the vehicle body with non-residue solvent.


ii.

Apply adhesive to the threads of the 2 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent




c.
B338203
2.115,0.365 2.354,0.604 0.24,0.24 11 (1) 1.771,1.719 1.99,1.948 0.219,0.229 10 (2)
(1)
(2)

Temporarily install the back door damper stay upper bracket LH.


d.

Tighten the 2 bolts to install the back door damper stay upper bracket LH.

HINT:

Tighten the 2 bolts in the order shown in the illustration.


Torque:
7.5 N*m (76 kgf*cm, 66 in.*lbf)


Hide 68945 4.INSTALL BACK DOOR DAMPER STAY UPPER BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 68960 5.INSTALL BACK DOOR STAY ASSEMBLY LH

a.

When reusing the luggage compartment door support assembly:

i.
B338170

Install the 2 stop rings to the back door stay assembly LH.



b.
B338171

Install the back door stay assembly LH.

NOTICE:
·

Install the back door stay assembly while supporting the back door by hand.

·

Check that the back door stay assembly is engaged in the ball joint and that the back door support assembly cannot be pulled out.




Hide 68950C 6.INSTALL BACK DOOR STAY ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.